Cutting-Edge Metal Components and Assembly Powered by R&D: From Idea to Final Product

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Case

CATEGORY

Aluminun forged rings is commonly used in aerospace,heavy machinery manufacturing,mili- tary,automotive,shipbuilding and other fields.

Dec 24, 2020

Challenges:
 1.High cost:Aluminum plates are cut by CNC processing into rings,causing high raw materi- al fees.
2.Waste of resources:after cutting the aluminum plate,the remaining raw materials can not be effectively used again,resulting in waste of resources.
3.High transportation cost:using air shipment to catch deliver time for urgent orders.
Solution:
 1.Transmission of Process:We recommend forging process,which is already maturely de- veloped in China,combined with CNC machining to form a professional production line,to accurately complete the dimensions required by the customer.Tolerance can be narrowed within 2mm.
2.Full use of raw materials:Aluminum plate is melted and then forged to raise the techni- cal performance and ensure the efficient use of materials,so as to save the cost.
3.Other services:By optimizing shipping costs and helping customers plan their orders in advance,we consider customers'interests in all aspects to save time,reduce costs while improve quality at the same time.

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Forging Capability

Open Die Free Forging Capabilities:

Maximum part weight: 230-250 tons; Maximum opening diameter: 5,500mm; Maximum length: 24m. The length of nuclear energy forgings can reach more than 20m, and the length of large marine crankshafts exceeds 20m. 

Ring Rolling Capabilities:

The ring rolling machines ranging from 0.6m to 10m. and can produce ring components for aerospace engines and gas turbines, covering a processing size range from 200mm to 10,000mm.

Application Cases:

·In China, we have achieved the production of 10 - meter - class rings, which are mainly used for wind turbine tower flanges.
·In 2023, we successfully rolled 11.8 - meter - diameter oversized ring parts for applications in the wind power, aerospace, and other fields.
China's ring rolling industry has developed a pattern of full - size coverage and multi - discipline applications. The largest rolling diameter reaches 13 meters, and its technical level and production capacity rank among the world's leading ones.

Closed Die Forging Development:

We can meet the production needs of forgings in different sizes, including small and medium - sized precision forgings and large precision forgings.
Moreover, we support the high - precision production of complex parts, such as aerospace high - precision components (aero - engine blades, turbine disks).

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Supported Materials

Material Type Grade/Alloy
Aluminum Alloy 2A11, 2219, 2A12, 2A50, 2A70, 2618, 5A06, 5083, 5B06, 6061, 6082, 7050, 7075, 7A04, 7A09, 7085, 2014, 2024, 7A05, 7A62, etc.
Copper Alloy 20H, 16Mn, 35S, 35Mn, SA06, LF2, LF4, LF21, E550, DQ46, F11, F22, F50Mn, etc.
Carbon Steel Alloy A387, 4130, 4140, 4340, 34CrNiMo3, 35CrMo, 34CrNiMo6, 18CrMo7 - 8, 31CrMoV9, 40CrNiMo, 508 - 3
Stainless Steel 304, 304L, 304LN, 316, 316L, 316LN, 321, 317, 317L, 904, F44, F53, F60, F8, F13 - 4, 17 - 4PH, 15 - 5PH, 0Cr13, 1Cr13, 20Cr13, 30Cr13, 410, 420, 1Cr18Ni9Ti, 0Cr18Ni9
Heat - resistant Steel F91, F92, 1Cr11Ni2W2MoV, GX8Cr, 1Cr12Ni3Mo2VN, 15MnMoV, 10Cr11Co3W3MoVNbNB, X12CrMoWVNbN10 - 1 - 1, 2Cr11Mo1NiWVNbN, 13Cr9Mo2Co1NiVNbNB
High - strength Aluminum Alloy A300, A100, 30CrMnSiA, 30SiMn2A, 30SiMnCrMoVE
Superalloy GH4169 (IN718), GH3625 (IN625), GH5188 (HAYNES188), GH2907 (INCOLOY907), GH141 (RENE41), GH3030, GH1328, GH12132 (A286), GH536 (HASTELLOY X), GH4648, GH706 (IN706), GH133B
Titanium Alloy TA1, TA7, TA12, TA5, TC2, TC4 (Ti64), TC11, TC17, TC25, TC18, TC21, TC4 - DT, TC32, TC1, TC6, TC8, TC1 - 8, TC8M - 1, TB6, Ti6242, GR1, GR6, Ti65531, Ti65533
Magnesium Alloy AZ30, AZ60, AZ80, AZ91, WE43, WE54, AZ91D, AM50, AM60, AZ31B, AZ80A, AZ91E, ZK60, ZK61, Mg - Li alloy, etc.

Products application

JimaFor is a Chinese Brands specializing in custom metal parts and metal components. Our products find applications in industries such as Automotive Parts, Aerospace, Rail transit systems, High-speed locomotives, Heavy truck parts, and Petroleum machinery. We are committed to delivering high-quality metal components that meet the specific requirements of our customers. With a focus on precision and quality, we employ advanced technology and equipment throughout the design, production, and quality control processes.

Automotive Parts

Aerospace

Rail Transit Industry

Energy and Power Industry

Mechanical Engineering

Robotics

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Why Choose Us

Technical Integration

We integrate advanced manufacturing technologies in China to provide customized solutions.

Equipment and Standards

We own inspection equipment compliant with European, American, GB, and military standards to ensure product quality.

Rich Successful Cases

We have numerous successful cases in various fields and the ability to solve customers' technical and cost - related problems.

No MOQ limit

whether it is small batch production or large batch production, we can serve you.

Quality Management System

We have a high - standard quality management system and are constantly upgrading our standards.

Timely Delivery

We possess sufficient production capacity and complete equipment, ensuring timely order fulfillment.

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If you have any questions about our products or services, feel free to reach out to customer service team.

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